Repair and Modernize Your Existing Industrial Pipelines Liner to Get Better Flow

To keep your Industrial unit efficient and productive, you need to take care of Industrial pipelines. For the better flow of chemicals, smoke, industrial waste products and water, you need to take initiatives to repair and maintain the pipelines.

A piping construction company in India generally provides design support and turnkey installation services to process the piping systems. An efficient pipeline servicing company initiates technology-driven repair works and upgrades the abilities of carbon, stainless steel, ductile iron, corrugated metal, polymer and other types of pipelines.

KNOW THE APPLICATIONS OF PIPE LINERS
To prevent leakage or corrosion in pipes, many service providers use pipe liners. Only an experienced piping contractor can choose perfect pipeline liners after analyzing their quality and thickness. In the market, there are many products to fix corrosion, abrasion and other piping issues. But, pipeline liners offer blast mitigation and high level of friction resistance. There are some special types of pipeline liners which can contain various chemicals and harmful waste products. These liners can be used in the process pipes of tanks, bins, reactors, hoppers, etc.

HOW YOU SHOULD IMPROVE INDUSTRIAL PIPELINE LINER?
There are two types of pipeline liners. They are Traditional Pipe Liners and Loose Liners. A piping construction company in India uses both of them under different circumstances.

Traditional pipeline liners offer casings or supports and are inserted along the length of the pipe. With better fittings, you will get improved service.

Loose Liners are pre-fabricated products and they are dropped into a piping system to create a protective layer.
Some pipeline liners can be used through an immersion, spray-on, spray-cast or thermal deposition process.

Tiles, blocks and sectional elements are the components of a few pipeline liners. Their functions are improved, if you use the cementation process or other sealing processes and attach them with affected areas. Repairers can also use wear plates or wear strips to attach using welding or brazing process.

When you are searching for Pipeline Contractors, you should know about Energy Plus India. It is a Kolkata-based Industrial Utility Service Provider and an ISO 9001:2015 Certified MSME Company. Since the last 16 years, we have been offering pipeline related services like installation, repair works, painting, etc with a huge reputation.

Top Safety Tips For Pipeline Construction

Pipeline Construction is one of the largest and most expensive projects in almost all industrial sectors. Experts engage in thorough inspection and investigation before starting such a project. They need to acquire plots of lands and spaces and have to ensure the presence of a proper drainage system.

Pipeline construction project involves displacements, installation and erection of pipelines, using heavy machines and tools, handling suspended loads, etc. Thus, almost all mechanical utility service providers in India take various preventive measures to ensure the safety and security of their pipeline engineers and workers. Here, we will discuss some of these essential safety tips.

CREATE A CULTURE OF SAFETY
A company needs to organize its management system in such a way so that all employees, authorities, vendors and peers can understand the importance of maintaining safety when undergoing a project. They need to communicate well with each other and should regularly monitor whether the safety measures are always implemented.

CONDUCT SAFETY TRAINING PROGRAMS REGULARLY
Safety training programs should be conducted regularly so that your employees become habituated in handling emergency situations. Also, they will be able to easily memorize various rules and regulations to maintain safety.

PROTECTIVE UNIFORMS AND ACCESSORIES
The project supervisor should keep an eye so that the workers wear protective uniforms and other protective accessories when working in a pipeline construction project. Durable helmets, steel-toed boots, eye-protection gear, industrial gloves among others are some necessary wearable accessories which should be used by the workers.

EASY AND SAFE EVACUATION SYSTEM
Safe evacuation system must be arranged before starting a project. During emergency situations, if the workers can’t evacuate the project site quickly, then it may cause casualties or serious injuries. Provide necessary tools to your workers if they work at underground projects.

SAFETY FROM HEAVY MACHINERY
Various mechanical utility service providers in India are approached to repair and maintain the heavy machines. Moreover, arrange training programs for your workers so that they can perfectly operate each and every part of a machine. Ask them to carry a manual to operate the heavy machines.

AWARENESS
Your workers must pay their attention when they are working in a pipeline construction project. They should be aware of their surroundings. This will help them avoid incidents like slips and falls. Ask them to keep the construction site free from unwanted debris and other garbage.

Always keep in mind, that by following some simple measures, you can easily avoid various types of industrial hazards. Your employees are the resources of your company, and their safety should be your topmost priority.

How to protect pipelines and prevent injuries?

Pipelines are usually responsive to corrosion and are designed in a way to keep them safe. The materials used to build them along with continuous monitoring are all aimed at keeping pipes protected. The lifeline of a pipe can be increased only by proper maintenance and care. Before getting in-depth into pipeline maintenance, there are certain things to know. It is our duty to know whether the pipeline operators are efficient enough to meet the responsibilities. If this is your concern, we at Energy Plus are here at your service. Pipeline fabrication and installation is no more a concern when you reach us. We always make it a priority to satisfy our customers’ piping requirements. Let’s get into a brief idea about what we can do or what we actually offer.

Proper Cleaning and Protection: Our Mission

One of the pivotal methods to keep pipelines safe from corrosion and sudden injuries are regular cleaning. At Energy Plus, we help you achieve such regular maintenance goals. Hydro flushing is one such method used by us to keep the pipelines internally clean. Apart from these, it is equally important to keep the areas near the pipelines clear. This can help in making the needed repairs considerably easier. With us, you can be sure of simple installation followed by timely maintenance without comprising on performance.

Customer Satisfaction and Quality Assurance: Our Vision

At Energy Plus, we have been continuous in our efforts to satisfy our clients in various industries regarding pipeline fabrication, installation and maintenance. Our fabrication process ensures successful completion of every project. We firmly believe that quality is a part of every corporate culture, and hence, we stick to it. We are continuously striving to improve our pipeline fabrication and installation process to maintain the best quality in industrial operations.

Pipeline installation – maximum safety and protection for minimizing hazards and accidents

Safety comes at the forefront of every pipeline’s life cycle. Pipelines tend to be damaged and cause sudden unexpected accidents and risks. Many incidents of injuries and deaths due to pipeline mishaps and explosions have raised concerns about pipeline safety in various industries. Many pipeline accidents take place every now and then, posing serious threat to public safety and environment. Oil and natural gas pipelines are responsible for many injuries and fatalities. Keeping such things in mind, we design pipelines to be safe and secure. For maximum safety and to minimize hazards resulting from pipelines – before or after fabrication or installation, we ensure that safety procedures are in place and are not outdated. We also keep up with timely maintenance and monitoring along with needed repairs and attention to details.

So if you are in search of a trustable and safe pipeline installation and maintenance service, we at Energy Plus could be your best partner. We are among the best piping construction companies in India. We are ISO 9001:2015 certified concentrating on industrial utility operation and maintenance.

Corrosion – A Major Issue! Tips On How to maintain them?

Pipeline corrosion is one of the biggest challenges that oil and natural gas pipelines have to face lately. For any mechanical project company, maintaining corrosion poses a tough challenge that can potentially cost a lot of money.

What are pipelines?

Pipelines are, in a way, similar to the arteries and veins in our human body. They are present underground and carry oil and several natural gases for several kilometers at a stretch! And, just like damage in any of our artery or vein will severely harm our body, corrosion (or damage) in a pipeline is just as bad for oil pipelines, damaging their working principle thoroughly.

What causes corrosion?

Corrosion is a natural process of degradation to an embedded pipeline. The main reason why it happens is the transformation of refined and unstable steel to its natural iron ore state, after the reverse has happened, which requires a lot of energy.

Corrosion also happens due to two metals (e.g., steel and copper) with different potential connecting in a common environment, causing a current to flow. Moreover, stress causes corrosion, too, when any and every small pit turns to metal under stress. Another cause of corrosion is hydrogen embrittlement, when atomic hydrogen produces cracks in steel.

How to maintain them?

For piping construction companies in India, there are certain ways to maintain pipeline corrosion. Some of the tried and tested, successful methods for controlling corrosion are coating, cathodic protection, electrical isolation and overall proper maintenance of the pipeline. All these methods are done beforehand, while construction, to delay the inevitable damage of the pipeline for as long as possible, especially by electrical isolation.

At Energy Plus, one of the leading piping contractors in Kolkata, pipeline corrosion is carefully handled with highly skilled and experienced workers. We take pride in successfully meeting deadlines on multiple services. Being an industrial utility service provider for over 17 years, our dependability and trustworthiness is something we can boast about. Long-term business relationships are our shtick and we have successfully provided our solution with our experience to our wide array of customers, over these years.




Industrial Pipeline Coatings & Their Importance

Corrosion is the main problem of metal pipes. Due to chemical reactions with atmospheric gases and oxidization, corrosions happen, and the pipes lose their metal properties. Thus, it is necessary to coat the pipes using industrial paints or chemicals.There are various piping construction companies in India who coat the pipes after manufacturing them. But, not all companies provide such coatings. So, there are many piping contractors who take the responsibilities of purchasing, coating and installing the Industrial pipeline. Our company Energy Plus India is one of the reputed piping contractors of India. Since incorporation in 2001, we have been providing various mechanical and electrical utility services along with utility pipeline installations and maintenance & insulation.

MATERIALS OF COATING
Different types of chemicals and oils required for coating are manufactured by various reputed brands. But you need the help of expert hands to coat the pipelines using these materials. Our expert coaters and painters will guide you so that you can buy the proper materials for best corrosion-resistant properties.

PROCESS OF PIPELINE COATING
At Energy Plus India, we follow effective techniques when coating the pipelines. At first, we apply primer coating to resist the attacks of harmful chemicals. Then, a certain chemical coating is done, and finally, we apply a certain chemical for the third layer of coating which prevents corrosion and provides durability.

IMPORTANCE OF INDUSTRIAL COATING
A perfect coating of a pipeline has various benefits. Coated pipelines gain high flexibility and do not experience cracks due to bending or twisting. There are a range of industrial coatings for various types of pipes. Coated electrical pipes have high resistance against electricity and thus they also remain free from electrolytic corrosion. Coated water pipes or oil pipes experience no leakage.

At Energy Plus India, we provide a high-quality pipeline coating service so that the pipes remain extremely resistant against external weather disturbances, dirt, fungus, bacteria and other biological or chemical matters. We are ISO 9001:2015 certified and so that you can understand that we take every possible step to provide you the best service with the help of latest technologies.