Category: Boiler Maintenance

4 Dangers Of Using a Faulty Boiler

Faulty boilers are one of the most hazardous things that can happen in any industry. Heating systems that run on wood or fossil fuels, like gas, coal or oil, are at constant risk of emitting carbon monoxide if they are not serviced as often as they need to be. In such cases, boiler overhauling is the need of the hour, considering how dangerous a faulty boiler can be, if not attended to, on time.

Dangers of using a faulty boiler

To be fair, faulty boilers don’t necessarily scream “DANGER”. Some faulty boilers are usually safe and need just a little reset to work properly again. In fact, modern boilers are well-equipped with thermostats and pressure relief valves to prevent any danger.

But, the modern boilers aren’t full-proof, either. They sometimes do show signs that point to the potential danger of using them. Carbon monoxide – also termed the ‘silent killer’ – can be fatal, if there’s a delay. The smell of spent gas and fumes are definite signs of danger brewing. If you can smell such odor, it’s strongly advised that you contact your industrial utility service provider. Also, you should contact them, if there are any visible sooting signs or spillage marks.

Another danger of a faulty boiler is the pilot light consistently going out, or turning into a wavy yellow flame, instead of the usual blue one. Again, that is caused due to an excess of carbon monoxide in the boiler, and it spills the harmful gas inside the room, which is fatal. If you’re unsure of your boiler’s status, but you’re continuously nauseating whenever the boiler is running – buckle up and call your service provider. It’s yet another dangerous sign of your boiler being faulty, and you can even starve of air. Whenever these dangers are brewing, the most logical thing would be to turn off the boiler immediately until help arrives.

Being one of the main mechanical utility service providers in India, Energy Plus provides all kinds of utility services to industrial boilers, be it installation, boiler maintenance, IBR overhauling, and Annual IBR license renewal. Our expertise shines when it comes to those boilers that can’t be found in commercial shops. From installation of IBR Boilers to fabricating industrial chimneys, we treat our jobs with the utmost professionalism and respect, which helps us stay earnest to our clients. For almost two decades now, we’ve set a mark for ourselves, and we aim to better that every day.

Maintaining Boiler Safety – Learn the Tips and Tricks!

Be it boiler at home or that of industries, if maintained as per expert advice, it will definitely last longer. The guidelines provided by the manufacturers will always be more beneficial. It will keep the boiler highly efficient while performing at its best and working for a longer time. The boiler operator is the key to safe boiler operations. Boiler operator should have appropriate safety training prior to Boiler Operation. Certain safety tips followed timely can surely save the boiler from getting ruined permanently. Boiler operation and maintenance in India is surely a tough task but not an impossible one!

Annual servicing of the boiler is mandatory –
Just like vehicles run better if they are annually examined and serviced, similarly boilers also function better with annual servicing and assessing. An annual service also ensures that your warranty remains valid. All the nitty gritty of the problems can be solved if they are pointed out every year. Always consult an authorized boiler contractor or repairer before proceeding with boiler repairs.

Fuel-piping connection & check leakage
Extreme care should be taken while making Fuel-piping connection. Always check for the leakages of Steam, water, air & flue gases from any suspicious places. Regular leak checkup should be implemented as a part of maintenance program.

Monitoring the working pressure
Monitor the boiler pressure regularly. It should never exceed the design pressure and ensure the safe operation of safety valves.

Check the Water Level
Check the water level before blowing down and have a second person watch the water gauge level while you blow down the boiler. Close the blow down valve, and then recheck the water level. You will avoid dry-firing the boiler this way.

Regular inspection is important –
Without regular inspection, boilers can’t be maintained well. Check for any obvious damage such as cracks or existence of rust. If needed, boiler overhauling can also help in the process of inspection. All the repairs should be done immediately if any glitch is found.

Boilers are installed but not well maintained. Our team at Energy Plus India has set up a very effective maintenance system and we boast of a very prompt service. The more the boilers are maintained, the better their performance! Industrial boilers are very difficult to handle but if proper expert advice can be followed, the entire process would become seamless and uncomplicated.

Tips To Keep Your Boiler Operation Healthy And Functional

Industrial boilers are pressurized systems that burn combustible fuel or use electricity to heat water that is used to provide heating in your building. Certain steps are necessary to keep your boiler operation healthy and functional. We at Energy Plus, a trusted provider of Boiler Operation & Maintenance in India are providing you some tips in order to help you take care of your boiler:

Keep up the pressure
The boiler and the rest of your heating system will lose pressure over time. Your system needs the right amount of pressure to operate properly; too low and your boiler won’t fire up; too high and there’ll be the excess strain on the pipes and equipment. Just check the pressure gauge on your boiler regularly. The gauge should be pointing between 1 and 1.5 bars. If it falls below this, you’ll need to top up the pressure of your boiler. Each boiler will have particular ways to increase the pressure, so consult the instruction manual.

Arrange for an annual service
You should get your boiler and heating system serviced at least once a year. At some time, you’ll need an annual boiler servicing to keep the warranty valid. Regular boiler checks will help it to run smoothly and safely.

At Energy Plus, we understand the value of maintaining the boiler and is always prepared with any kind of boiler operation and maintenance in different cities in India. With our increasing list of satisfied customers and years of experience, we cannot lay enough stress on how much boiler maintenance can avert future complexities.

Thus, to properly maintain your boilers, follow the steps provided by us at Energy Plus, an industrial utility service provider. You are definitely going to benefit from this.

Important Considerations for Installation and Functioning of Industrial Boilers

Be it in any industry you would know that industrial boilers are one of the most critical components that drive industries. This has been so since the early days. It is true that it is a simple process, which involves transferring heat to water in order to create steam. Boilers are a key link in the production of energy. When heated to its boiling point, each unit of water expands many times and thereafter forms steam. This steam can be harnessed to provide power to generate electricity, heat buildings and perform other useful work.

Why right Boiler installation and maintenance is essential?

It is true that the boilers perform many important functions. However, at the same time, this expansive power of steam can be dangerous if not monitored or properly handled. It is why boiler safety devices are so important to have in place and be fully operational. It is important they are rightly installed and maintained.

The 2 most important boiler safety devices:

Safety Release Valve

When it comes to proper boiler functioning for proper boiler safety the safety valve is a key device. This is what ensures the opening to release excess pressure that forms inside a boiler. You must note that the safety release valves rely on mechanical actuation, such as a spring-loaded component. They usually do not require electrical power or other potentially-unreliable inputs to function. It is true that their design is not complex. However at the same time, they do demand careful attention, maintenance and testing to ensure a perfect response in case of an emergency.

To ensure that the proper functioning of the safety valves of boilers you need to use the services of approved repair professional in the field. He is the one who has the right expertise and can ensure that the safety valves function properly. Apart from this ensure that the incoming water supply is pure. Boilers are often susceptible, to scaling and rust as a result of impurities in water which comes into the boilers. This is why it’s important to have pure water.

Low Water Cut- off Valve

While having boilers installed at your manufacturing facilities you must also note that boilers also utilize another type of valve to maintain safe operating conditions. This is basically a device which is used to monitor water levels within a boiler. It responds with appropriate actions should the water level drop too low. A low water level is very risky and hazardous. The reason is that water serves as a coolant to keep the metal casing from being overheated. In case there is a leak or failure to maintain an appropriate water level, then the metal will heat beyond its safe point and fail.

In order to ensure proper functioning of boilers and their safety, the cut off valves must work in tandem. Apart from this the proper inspection and maintenance of the cut off safety valves become crucial for the better safety of the boilers.

In conclusion, we can say that if you are looking for the installation of the boiler in India then you must ensure that the installation is done correctly by experts in the field. You need experts in the field to be it for Boiler Installation, Boiler Operation, Boiler Overhauling or Boiler maintenance. Get it done only from experts in the field.

Tips and Tricks for Appropriate Boiler Maintenance

Proper maintenance of a boiler is something every business owner swears by. If neglected, a faulty boiler can lead to various problems. Those, in turn, lead to decrease in production rate. Hence proper boiler maintenance is essential.

It is wise to consult a mechanical utility service provider, if any operational delay is encountered as many options are available in India.

Few tips for the well being of boilers:

  • Regular servicing for boiler and other machines is of utmost importance.
  • For pressurized systems, check and adjust the pressure regularly.
  • Check the central heating timer to ensure proper functioning. In the summer months run the central heating system for 15 minutes, this will prevent the pump from seizing up.
  • The boiler condensate pipe should be correctly lagged otherwise, it may freeze.
  • If there is any black mark, then take expert help immediately as it indicates combustion hazards.
  • Ensure adequate ventilation around your boiler.
  • The pilot light in the boiler should be blue if it turns hazel or yellow ask for expert help.
  • Keep a carbon monoxide detector installed in the room where you have the boiler.
  • Flush the boilers twice a year.
  • If you have an oil boiler, keep an eye on the level of the oil. If it runs out of oil, the system will suck debris and sludge.
  • Keep accurate data log of your boiler operation. Fuel consumptions and fuel gas temperature should be recorded on a daily basis.

At Energy Plus, we understand the value of maintaining the boiler and is always prepared with any kind of boiler operation and maintenance in different cities in India. With our increasing list of satisfied customers and years of experience, we cannot lay enough stress on how much boiler maintenance can avert future complexities.

As one of the leading industrial utility service provider, we have the plethora of maintenance services to offer to keep your business and production running smoothly.

Setting up a routine for boiler maintenance and training staffs to perform it in regular intervals can manage issues with the boiler. Effective maintenance will ensure longevity. Boiler repair is an expensive business and requires a huge amount of labour. The entire production of the farm will be affected if the boiler is not working properly. Hence, we always advise to take care of the boilers from the day of installation.