How To Pick The Right Company For Industrial Boiler Installation & Service?

When your factory unit will start its operation, you have to take care of its productivity, safety and security. Due to these purposes, boiler operation and maintenance in India are matters of concerns. You can hire individual experts or you can approach an efficient Industrial utility service provider. Make a long term contract so that after installation your boiler is regularly maintained.

SOME FACTS ABOUT INDUSTRIAL BOILERS
According to the quality experts, the boilers installed in the 1920s and 30s used to last up to 1960s. These boilers were coal boilers and they were used to create gas and steam. Thus, each boiler must operate efficiently for 30 to 40 years approximately. Boilers begin to create problems when they wear out.

Installers have to take an important role to install steam boilers. Also, there are various other types of boilers and each of them fulfils different purposes. Only an efficient industrial utility service provider knows how to install each type of boiler. So, you need to choose such a provider or a company wisely.

FEW ESSENTIAL TIPS TO CHOOSE THE RIGHT COMPANY FOR INDUSTRIAL BOILER INSTALLATION & MAINTENANCE

Before choosing a boiler contractor, you need to do homework. All heat contractors are not boiler contractors. Also, some contractors install and maintain boilers for residential buildings only. You need to find contractors who handle industrial boilers. Moreover, keep in mind that there are different types of contractors for different types of boilers.

The essential tips to choose a service provider or contractor are listed below.

You need references
You need to approach the employees and authorities of your competitors and have to know the details of the providers those who have installed boilers in their factories. You have to convince them to disclose the information.

Use local business listings and search engines
You need to explore local business listings. Also, you can explore search engines. Check the user reviews and past achievements.

Ask for references with a unique way
Maybe you have not selected a provider. But still, you can ask him to deliver the details of other providers. You can create a list of such providers and can contact them one by one.

Energy Plus is a Kolkata-based mechanical, Industrial utility service provider. It is an ISO 9001:2015 certified company and since the last few years, we have proved our expertise in installations and maintenance of industrial boilers.

4 Dangers Of Using a Faulty Boiler

Faulty boilers are one of the most hazardous things that can happen in any industry. Heating systems that run on wood or fossil fuels, like gas, coal or oil, are at constant risk of emitting carbon monoxide if they are not serviced as often as they need to be. In such cases, boiler overhauling is the need of the hour, considering how dangerous a faulty boiler can be, if not attended to, on time.

Dangers of using a faulty boiler

To be fair, faulty boilers don’t necessarily scream “DANGER”. Some faulty boilers are usually safe and need just a little reset to work properly again. In fact, modern boilers are well-equipped with thermostats and pressure relief valves to prevent any danger.

But, the modern boilers aren’t full-proof, either. They sometimes do show signs that point to the potential danger of using them. Carbon monoxide – also termed the ‘silent killer’ – can be fatal, if there’s a delay. The smell of spent gas and fumes are definite signs of danger brewing. If you can smell such odor, it’s strongly advised that you contact your industrial utility service provider. Also, you should contact them, if there are any visible sooting signs or spillage marks.

Another danger of a faulty boiler is the pilot light consistently going out, or turning into a wavy yellow flame, instead of the usual blue one. Again, that is caused due to an excess of carbon monoxide in the boiler, and it spills the harmful gas inside the room, which is fatal. If you’re unsure of your boiler’s status, but you’re continuously nauseating whenever the boiler is running – buckle up and call your service provider. It’s yet another dangerous sign of your boiler being faulty, and you can even starve of air. Whenever these dangers are brewing, the most logical thing would be to turn off the boiler immediately until help arrives.

Being one of the main mechanical utility service providers in India, Energy Plus provides all kinds of utility services to industrial boilers, be it installation, boiler maintenance, IBR overhauling, and Annual IBR license renewal. Our expertise shines when it comes to those boilers that can’t be found in commercial shops. From installation of IBR Boilers to fabricating industrial chimneys, we treat our jobs with the utmost professionalism and respect, which helps us stay earnest to our clients. For almost two decades now, we’ve set a mark for ourselves, and we aim to better that every day.

How to choose a boiler installer?

What to do when your boiler’s always breaking down and you want a modern energy efficient model instead of the one you have now? So, when push comes to shove, it’s important that you choose the right boiler. But, it’s also about finding a proper central heating engineer to install it. Installation of boiler in India is a big investment, and some things need to be understood before making a decision.

How will you choose a boiler installer?

Choosing the proper boiler installer isn’t as easy as it sounds, especially the industrial ones. That’s why; ample recommendations and feedback from acquaintances are a great source of information. But, before you decide which installer you need to choose, do an in-depth homework on the same. It’s necessary that you always use a professional installer with the required technical competency and qualifications, which are able to meet the standards.

Boiler Installation in India is a difficult job, and only the most experienced staff can guide you through the process. Before you start exploring the boiler process, think about what your industrial facility needs and how the requirements will affect the boiler that you select. You’ll also need to keep an eye out for the available space and the heating needs of your industrial facility, since they sometimes fluctuate over the standard life of an industrial boiler.

But, of course, that’s not all. While you do need to think about the facility competency, you also need to think about the potential cost of the entire installation. The equipment, emissions, boiler efficiency, and maintenance of the boiler, will cost a fair bit and need to be kept a track on. Again, it’s important to do your homework before rushing into a commitment as the prices vary based on the manufacturers and types of boilers. Once all this is said done, you’ll be well-suited to make a decision on how to choose a boiler installer for industrial purposes, when you’ve decided to install a new boiler.

At Energy Plus, an industrial utility service provider, we provide you all technical and industrial services regarding boiler installation. In Process Boiler we offer solutions from Consultancy to Installation (entire BOP). We are IBR approved Boiler Contractor, holding a 1^st Class Certification. Our 17 years of work experience has made us into a dependable and trustworthy outfit who believe in long-term relationships with a particularly strong customer base.

Tips To Keep Your Boiler Operation Healthy And Functional

Industrial boilers are pressurized systems that burn combustible fuel or use electricity to heat water that is used to provide heating in your building. Certain steps are necessary to keep your boiler operation healthy and functional. We at Energy Plus, a trusted provider of Boiler Operation & Maintenance in India are providing you some tips in order to help you take care of your boiler:

Keep up the pressure
The boiler and the rest of your heating system will lose pressure over time. Your system needs the right amount of pressure to operate properly; too low and your boiler won’t fire up; too high and there’ll be the excess strain on the pipes and equipment. Just check the pressure gauge on your boiler regularly. The gauge should be pointing between 1 and 1.5 bars. If it falls below this, you’ll need to top up the pressure of your boiler. Each boiler will have particular ways to increase the pressure, so consult the instruction manual.

Arrange for an annual service
You should get your boiler and heating system serviced at least once a year. At some time, you’ll need an annual boiler servicing to keep the warranty valid. Regular boiler checks will help it to run smoothly and safely.

At Energy Plus, we understand the value of maintaining the boiler and is always prepared with any kind of boiler operation and maintenance in different cities in India. With our increasing list of satisfied customers and years of experience, we cannot lay enough stress on how much boiler maintenance can avert future complexities.

Thus, to properly maintain your boilers, follow the steps provided by us at Energy Plus, an industrial utility service provider. You are definitely going to benefit from this.

Important Considerations for Installation and Functioning of Industrial Boilers

Be it in any industry you would know that industrial boilers are one of the most critical components that drive industries. This has been so since the early days. It is true that it is a simple process, which involves transferring heat to water in order to create steam. Boilers are a key link in the production of energy. When heated to its boiling point, each unit of water expands many times and thereafter forms steam. This steam can be harnessed to provide power to generate electricity, heat buildings and perform other useful work.

Why right Boiler installation and maintenance is essential?

It is true that the boilers perform many important functions. However, at the same time, this expansive power of steam can be dangerous if not monitored or properly handled. It is why boiler safety devices are so important to have in place and be fully operational. It is important they are rightly installed and maintained.

The 2 most important boiler safety devices:

Safety Release Valve

When it comes to proper boiler functioning for proper boiler safety the safety valve is a key device. This is what ensures the opening to release excess pressure that forms inside a boiler. You must note that the safety release valves rely on mechanical actuation, such as a spring-loaded component. They usually do not require electrical power or other potentially-unreliable inputs to function. It is true that their design is not complex. However at the same time, they do demand careful attention, maintenance and testing to ensure a perfect response in case of an emergency.

To ensure that the proper functioning of the safety valves of boilers you need to use the services of approved repair professional in the field. He is the one who has the right expertise and can ensure that the safety valves function properly. Apart from this ensure that the incoming water supply is pure. Boilers are often susceptible, to scaling and rust as a result of impurities in water which comes into the boilers. This is why it’s important to have pure water.

Low Water Cut- off Valve

While having boilers installed at your manufacturing facilities you must also note that boilers also utilize another type of valve to maintain safe operating conditions. This is basically a device which is used to monitor water levels within a boiler. It responds with appropriate actions should the water level drop too low. A low water level is very risky and hazardous. The reason is that water serves as a coolant to keep the metal casing from being overheated. In case there is a leak or failure to maintain an appropriate water level, then the metal will heat beyond its safe point and fail.

In order to ensure proper functioning of boilers and their safety, the cut off valves must work in tandem. Apart from this the proper inspection and maintenance of the cut off safety valves become crucial for the better safety of the boilers.

In conclusion, we can say that if you are looking for the installation of the boiler in India then you must ensure that the installation is done correctly by experts in the field. You need experts in the field to be it for Boiler Installation, Boiler Operation, Boiler Overhauling or Boiler maintenance. Get it done only from experts in the field.

Installation of Boiler – IBR Regulation in India

Boilers are used in industries to generate steam and power. The food, beverage, jute, chemical-processing, pharmaceutical, paper, packaging, steel, and many more industries use boilers. To install boilers certain regulatory requisites are to be fulfilled and maintained for which only approved and authorized companies are entitled to undertake such skilled work.

Regulations to Keep in Mind

An unfortunate incident of boiler explosion, in Calcutta in 1863, led to the loss of several lives. This incident prompted the introduction of boiler inspection. In the year 1864, the Bengal Act VI of 1864 was passed which provided for the inspection of steam boilers and prime movers in the town and suburbs of Calcutta. This is the beginning of boiler legislation in India.

As per the Indian Boiler Act, boilers have to go through an in-depth inspection. The inspectors assess the design and materials used in the manufacturing of boilers for reasons of safety.

The method of installing a boiler is assessed as well. Prior to the installation of boilers, one should bear in mind the mandatory regulations required to be followed to install a boiler. A reputed Boiler Repairer, approved by Boiler Directorate, is authorized to carry out such installation work.

Why Should You Contact Us?

We are well-known Mechanical and Electrical Utility Solution Provider from Kolkata. We install Boilers/TF Heaters with all accessories. All types of mechanical and electrical utility equipment are installed in industrial and commercial sectors. We are 1^st Class Certified, as Boiler Repairer, by the Boiler Directorate.

Our services range from installation of boiler, supply and installation of balance of plant, design, fabrication, supply & installation of industrial boiler chimney, pressure vessels, storage tanks including air receivers to operation and maintenance of boiler, chiller, hvac, cooling tower, treated and untreated water, air compressor, et al mechanical and electrical utility equipment. Our clients range from corporate and non-corporate sectors, government and private organizations.

We at Energy Plus are authorized boiler repairers and credited to install Boilers in India. Being the most reliable in the sector, our servicemen can visit your site on a regular basis for periodic maintenance and service. Get the best from us at an affordable price.