Author: energyplus

Risks Associated with Oil and Gas Storage Tanks

Storage tanks are used widely in the oil refinery and petrochemical industries for storing different products like gases, liquids, chemicals, solids and combination of various items. Design and safety concerns concerning storage tanks have become a top priority now due to freak accidents occurring from tank failures which have caused environmental pollution and several fires and explosions. Such events can lead to risks and often fatal injuries to health and life.

Safety first for minimizing risks!

There are an ample number of risks associated with the storage of crude oil and gaseous substances in tanks as there are several hazards surrounding a tank alone. In the oil and gas industries, movement of crude and refined oil products from one place to another will not be possible without the existence of economic and safe storage facilities. Storage tanks are always located at the end of feeder lines and along the ends of gathering lines, along truck pipelines, at marine loading and unloading areas and in refineries. Oil produced in earlier days was stored in whiskey barrels, which were prone to leaking; hence, they were eventually replaced by steel storage tanks.

With the increase in the need of oil, storage tank sizes have increased with time. Crude oil is now stored in large atmospheric vertical cylindrical storage tanks above the ground at oil fields, refineries and terminals.

What are the risks associated with oil and gas storage?

Tanks should ideally be located in a solitary place, but storage tanks are often grouped in tank farms. Within tank farms, individual tanks or groups of two or more tanks are usually surrounded by a catchment area in the form of a retaining wall, known as a bund or dike. Bunds would normally be constructed from earth or preferably concrete and should be largely impervious to liquid and capable of withstanding hydrostatic and hydrodynamic pressures to which they could be subjected to.

However, the biggest risk of storing oil and gas in cylindrical tanks close to each other is the risk of the tanks bursting which will cause enormous injury, and also perhaps casualties. There can also be risks of leakage which will ultimately lead to an explosion which is extremely dangerous in nature.

In order to avoid any sort of mishap, it is better to consult one of the best industrial utility service providers in India. At Energy Plus, we understand the risks associated with installing and setting up oil and gas storage tanks. We fabricate, supply and install storage Tank for Water, Oil & Gas. Consult us for assistance and the best and risk-free industrial services that we will cater to you!

When looking for a leading & trusted Industrial Chimney Supplier, Energy Plus can be your best solution!

Probably, you have already heard about the chimney. It is a kind of tall structure which is used to exhaust or ventilate smoke and gases. In factories, highly durable chimneys of greater heights are used and they are known as industrial chimneys. They are made of steel or special types of alloys or concretes.

UTILITIES OF INDUSTRIAL CHIMNEYS
The primary function of an industrial chimney is to vent off smoke or poisonous gases, and these gaseous products must be discharged from a height which is far from humans. Due to this, humans will not be affected by air pollutants.

Pollution laws of various geographical locations are getting stringent day by day. These laws direct the Industrial sectors to take care of the health and safety issues of employees. Thus, chimneys are installed with such machines which release poisonous gases, smoke, gaseous chemicals, etc.

WHY ENERGY PLUS INDIA CAN BE TRUSTED FOR INDUSTRIAL CHIMNEY?
Energy Plus India is a Kolkata-based ISO 9001:2015 Certified MSME company which has been operating since the last 16 years. We are a reputed industrial utility service provider and at the same time, a leading Industrial Chimney supplier of Eastern India. We supply industrial chimneys for boiler, furnace and generator. Our experts create designs, fabricate, supply and install various types of self-supported chimneys following the norms of IS 6533 Part I/ Part II, IS 800, IS 875 Part III.

We have supplied nearly 100 MS self supported chimneys in various parts of India. Our major clientele whom we have supplied Ms Self supported chimney are Alembic, Aishwarya healthcare, Anshul Snacks, BATA, Bihar Dairy, Bhagirathi, Britannia, Bhutan Brewery, CIPLA, Cavin Care, Dabur, Emami, Gloster, GMP Technical (ITC Bangalore), Hindustan Coca Cola, Ice Beverage, Khadims, Keventer Agro, Microlabs Ltd, Parle Agro, Shalimar Pellets, Skymap, Zuventus, Zydus and many more.

When designing chimneys, we initiate a draft calculation based on flue gas temperatures of inlet and outlet. If you keep your trust, then we can install chimneys along with boilers. Here, the smoke and gases will travel from a boiler to Air Pre-heaters and dust collectors. Then they will enter the chimney through exhaust fan and ultimately they will be released through the outlet.

Seeing the above-mentioned details, maybe you have got an idea of our expertise. Now, let’s explore two successful chimney projects of Energy Plus India.

We have supplied two nos. 33 meters high M.S chimney. Then, we have installed them with external surface’s aluminium-coated and pressured air receiver, SS Pipeline, Supply and application processes of epoxy paint at Golden Cross Pharma Private Limited, Sikkim.

We have also supplied an MS Chimney of 30 meters. Then, we have erected it with FO Storage tank and Water Service Tank at Keventer Agro Limited.

Thus, we believe, in this article, we have successfully focussed on the essential factors which may help you to know that Energy Plus India is the best solution for the supply, installations and maintenance of industrial chimneys.

The Industrial chimneys we have supplied in Khurda region have withstood the high wind speed of Cyclone, Fani which has otherwise devastated almost everything in Khurda, Orissa.

How To Pick The Right Company For Industrial Boiler Installation & Service?

When your factory unit will start its operation, you have to take care of its productivity, safety and security. Due to these purposes, boiler operation and maintenance in India are matters of concerns. You can hire individual experts or you can approach an efficient Industrial utility service provider. Make a long term contract so that after installation your boiler is regularly maintained.

SOME FACTS ABOUT INDUSTRIAL BOILERS
According to the quality experts, the boilers installed in the 1920s and 30s used to last up to 1960s. These boilers were coal boilers and they were used to create gas and steam. Thus, each boiler must operate efficiently for 30 to 40 years approximately. Boilers begin to create problems when they wear out.

Installers have to take an important role to install steam boilers. Also, there are various other types of boilers and each of them fulfils different purposes. Only an efficient industrial utility service provider knows how to install each type of boiler. So, you need to choose such a provider or a company wisely.

FEW ESSENTIAL TIPS TO CHOOSE THE RIGHT COMPANY FOR INDUSTRIAL BOILER INSTALLATION & MAINTENANCE

Before choosing a boiler contractor, you need to do homework. All heat contractors are not boiler contractors. Also, some contractors install and maintain boilers for residential buildings only. You need to find contractors who handle industrial boilers. Moreover, keep in mind that there are different types of contractors for different types of boilers.

The essential tips to choose a service provider or contractor are listed below.

You need references
You need to approach the employees and authorities of your competitors and have to know the details of the providers those who have installed boilers in their factories. You have to convince them to disclose the information.

Use local business listings and search engines
You need to explore local business listings. Also, you can explore search engines. Check the user reviews and past achievements.

Ask for references with a unique way
Maybe you have not selected a provider. But still, you can ask him to deliver the details of other providers. You can create a list of such providers and can contact them one by one.

Energy Plus is a Kolkata-based mechanical,  Industrial utility service provider. It is an ISO 9001:2015 certified company and since the last few years, we have proved our expertise in installations and maintenance of industrial boilers.

Repair and Modernize Your Existing Industrial Pipelines Liner to Get Better Flow

To keep your Industrial unit efficient and productive, you need to take care of Industrial pipelines. For the better flow of chemicals, smoke, industrial waste products and water, you need to take initiatives to repair and maintain the pipelines.

A piping construction company in India generally provides design support and turnkey installation services to process the piping systems. An efficient pipeline servicing company initiates technology-driven repair works and upgrades the abilities of carbon, stainless steel, ductile iron, corrugated metal, polymer and other types of pipelines.

KNOW THE APPLICATIONS OF PIPE LINERS
To prevent leakage or corrosion in pipes, many service providers use pipe liners. Only an experienced piping contractor can choose perfect pipeline liners after analyzing their quality and thickness. In the market, there are many products to fix corrosion, abrasion and other piping issues. But, pipeline liners offer blast mitigation and high level of friction resistance. There are some special types of pipeline liners which can contain various chemicals and harmful waste products. These liners can be used in the process pipes of tanks, bins, reactors, hoppers, etc.

HOW YOU SHOULD IMPROVE INDUSTRIAL PIPELINE LINER?
There are two types of pipeline liners. They are Traditional Pipe Liners and Loose Liners. A piping construction company in India uses both of them under different circumstances.

Traditional pipeline liners offer casings or supports and are inserted along the length of the pipe. With better fittings, you will get improved service.

Loose Liners are pre-fabricated products and they are dropped into a piping system to create a protective layer.
Some pipeline liners can be used through an immersion, spray-on, spray-cast or thermal deposition process.

Tiles, blocks and sectional elements are the components of a few pipeline liners. Their functions are improved, if you use the cementation process or other sealing processes and attach them with affected areas. Repairers can also use wear plates or wear strips to attach using welding or brazing process.

When you are searching for Pipeline Contractors, you should know about Energy Plus India. It is a Kolkata-based Industrial Utility Service Provider and an ISO 9001:2015 Certified MSME Company. Since the last 16 years, we have been offering pipeline related services like installation, repair works, painting, etc with a huge reputation.

How to Choose the Right Industrial Utility Service Provider?

If you set up a factory, you need to take care of installations and maintenance of the various heavy machines. At the same time, you need to create mechanical infrastructure for your machines. For example, you need to install pipelines and have to create drainage systems.

WHAT IS INDUSTRIAL UTILITY SERVICE?
An industrial utility service provider engages in an array of services which includes designing, installation and boiler operation & maintenance, fabrication, manufacturing and installation of Industrial Chimney, storage tanks, pipelines, pressure vessels and other types of mechanical equipment. These utility services ensure a continuous supply of electricity and other types of energy. They also help to provide excellent drainage and disposal systems.

HOW YOU CAN CHOOSE THE RIGHT INDUSTRIAL UTILITY SERVICE PROVIDER?
When you run an industrial unit, you need to consider various conditions and factors before choosing an industrial utility service provider. Here, we will discuss them in details.

Check the backgrounds of the companies
After collecting the names, contact details, web addresses and a few other identification details of some providers, explore the past achievements of each of them. You will get an idea about their reputations and acceptance among the industry owners. Also, you will come to know, if anyone has been involved in any unethical activity or not.

Check the user reviews
Explore the official website of each provider and check the review section. You can also explore Search Engine results and can find the user reviews. Some business directories also publish user reviews. Check the testimonials published by industry owners also.

Quality
There is no doubt that all types of installations and repair works must be done maintaining a standard set of quality. Otherwise, you will not get the desired outputs. You have to collect information on past projects of various providers and have to know about their delivered quality. If possible, physically visit to check the quality of the past projects.

Maintenance Works
An effective utility service provider should have an expert maintenance team who can respond instantly in urgent situations. Industrial hazards may happen anytime. So, instant responses are essential. These providers also offer various plans to initiate periodical maintenance works. They provide warranties and invoices as well.

Energy Plus is a leading mechanical and Industrial Utility Service Provider based in Kolkata, extending its services on Pan India basis. It is an ISO 9001:2015 Certified MSME Company. Here, we are engaged in installations, repair works, erection and operation of various machines. Boiler Directorate of West Bengal has approved our boiler-related services. Explore our past and current projects to know more.

What are HVAC Chillers?

Air conditioning is an integral part of every commercial, residential and industrial set up. For smaller structures, separate AC units are required, but, a centralized air-conditioning system is crucial for larger one. In such centralized systems, giant AC units – chillers – are used to provide the cooling for industrial and commercial applications. With the increase in large structures and industries, there’s a need to make every product cost-effective; hence, chiller operation and maintenance in India have become extremely important.

How do HVAC chillers work?

HVAC chillers usually generate chilled water to provide air conditioning in large industries with centralized cooling system. These structures generate a lot of unwanted heat, from both solar heat gain and from the electrical equipment in use. To remove that heat and help everyone live in a comfortable temperature, chillers work in such a way that they ensure proper maintenance of the equipment.

Chillers are either located in the basement or on the roof of industries. Ones on the roof are generally air cooled, while the basement chillers are generally water cooled. That is, they use cooling towers or condenser (like in normal AC units) to disperse the unwanted heat into the atmosphere and comfort workers.

Air compressor operation in India has been gaining ground, lately, due to the excessive rise in temperature and growing discomfort with the heat. Chillers use a refrigerant gas that moves the heat between the evaporator and condenser. The evaporator generates chilled water, which is sent around the industrial structures by a pump to collect the heat and bring it back to the evaporator to be cooled down. The refrigerant collects this cooled-down heat, moving it to the condenser. Now, the condenser puts it into another loop, and sends it to the cooling towers, and into the atmosphere.

HVAC chillers include microprocessor controls and integral pumps that improve the overall chiller performance by improving its integral pumping capacity with precise programming.

At Energy Plus India, one of the main providers of Industrial utility operation in India, we offer an array of services to help with the installation and proper working of HVAC chillers. With almost two decades of professional experience, we deliver quality performance on time for all kinds of chiller operations.

Top Safety Tips For Pipeline Construction

Pipeline Construction is one of the largest and most expensive projects in almost all industrial sectors. Experts engage in thorough inspection and investigation before starting such a project. They need to acquire plots of lands and spaces and have to ensure the presence of a proper drainage system.

Pipeline construction project involves displacements, installation and erection of pipelines, using heavy machines and tools, handling suspended loads, etc. Thus, almost all mechanical utility service providers in India take various preventive measures to ensure the safety and security of their pipeline engineers and workers. Here, we will discuss some of these essential safety tips.

CREATE A CULTURE OF SAFETY
A company needs to organize its management system in such a way so that all employees, authorities, vendors and peers can understand the importance of maintaining safety when undergoing a project. They need to communicate well with each other and should regularly monitor whether the safety measures are always implemented.

CONDUCT SAFETY TRAINING PROGRAMS REGULARLY
Safety training programs should be conducted regularly so that your employees become habituated in handling emergency situations. Also, they will be able to easily memorize various rules and regulations to maintain safety.

PROTECTIVE UNIFORMS AND ACCESSORIES
The project supervisor should keep an eye so that the workers wear protective uniforms and other protective accessories when working in a pipeline construction project. Durable helmets, steel-toed boots, eye-protection gear, industrial gloves among others are some necessary wearable accessories which should be used by the workers.

EASY AND SAFE EVACUATION SYSTEM
Safe evacuation system must be arranged before starting a project. During emergency situations, if the workers can’t evacuate the project site quickly, then it may cause casualties or serious injuries. Provide necessary tools to your workers if they work at underground projects.

SAFETY FROM HEAVY MACHINERY
Various mechanical utility service providers in India are approached to repair and maintain the heavy machines. Moreover, arrange training programs for your workers so that they can perfectly operate each and every part of a machine. Ask them to carry a manual to operate the heavy machines.

AWARENESS
Your workers must pay their attention when they are working in a pipeline construction project. They should be aware of their surroundings. This will help them avoid incidents like slips and falls. Ask them to keep the construction site free from unwanted debris and other garbage.

Always keep in mind, that by following some simple measures, you can easily avoid various types of industrial hazards. Your employees are the resources of your company, and their safety should be your topmost priority.

How to Get Steel Tanks Fabricated in the Best Way?

The tanks made of stainless steel are the best option to store liquids in industrial settings as they need to be stored for the long term. Solvents and, in fact, any kind of liquid can be stored in fabricated stainless steel tanks and vessels. Thus, getting steel tanks fabricated is very essential for pharmaceuticals and food processing and other kinds of storage facilities.

Tips to follow to get the best-fabricated steel tanks:

Reliable company: You should definitely perform some research in order to find a competent company. The company you choose should be producing high quality, cost-effective steel fabrications. Look for a company that can work from AutoCAD or other 3D modeling software to create detailed drawings. This should be done so that their fabricators could manufacture the products according to the exact design detail.

Issuance of guarantee: Make sure you get a guarantee that the product will be made and conform to customer specification and finished as per your requirements by the fabricators. Your exact requirements should be discussed in detail, and if preferred, most fabricators can work in line with your plans once they have been approved.

Installation: Installation of manufactured products needs to be carried out using the minimum disruption to other site activities by knowledgeable installation teams. Planning in accordance with the relevant Health and Safety legislation before the installation has to be a priority.

Find an accredited company: For extra peace of mind, look for companies who have relevant accreditations. These will provide the additional reassurance prior to any initial contract that they have undertaken to ensure they have trained and refined their staff and processes to nationally approved standards.

Other essential factors involve having the ability to visit onsite to discuss your requirements and needs, as well as, completing a site survey and providing a design to suit your needs. They should be able to provide a simple and value for money product, which will fulfill your needs.

Thus if you need the fabrication of steel storage tanks, you can definitely trust us at Energy Plus, a Kolkata-based ISO 9001:2015 company providing storage tank fabrication in India. We follow relevant ISO, Din, and explosive norms. We have been providing numerous services such as installation of IBR Boiler, design, fabrication and installation of Industrial Chimney, Storage Tank, Pipelines, Pressure vessel, Pollution Control Equipment etc. and earning customer trust and satisfaction since 2001.

What Is the Process of ETP & how to Treat Effluent Water?

Factories of different types of manufacturing industries like textile, chemical, dyes, pharmaceuticals etc., produce a huge amount of wastewater which must be treated properly to reduce water pollution and protect the environment. Thus, Effluent Treatment Plant or ETP comes into effect.

Industrial utility operation in India helps to maintain water treatment plants effectively. ETP initiates a mechanical process which follows a sequence of steps to treat the harmful wastewater.

INITIAL OR PRIMARY FILTRATION

At first, wastewater comes from the industrial unit to the tank of the ETP. Here, the filtration system removes solid waste particles.

COOLING & MIXING

There is a motor in ETP, and this motor helps to mix different types of effluent and cool them up to a certain temperature.

USING NEUTRALIZATION TANK

Now a carrier pump helps to transfer the effluent to a neutralization tank. In this tank, there is a pH meter by the help of which a certain amount of acid or alkali is mixed to neutralize the effluent.

ADDING CO-AGULANT

The neutralized effluent is then transferred to a coagulant bath. Here, a certain quantity of coagulant is added with the effluent.

USING SETTLING TANK

In the settling tank, the effluent is separated from the water. Here, the effluent acts like sludge and it is found in the lower level of the tank.

USING PRESSURE FILTER

Pressure filter filtrates the effluent using a certain amount of pressure.

CARBON FILTRATION

Not many ETPs use carbon filtration process. It is optional. Here, using the chemical absorption feature, activated carbon particles remove contaminants and impurities from the effluent.

SECURELY DISCHARGE

A secured draining system is required to discharge the purified effluent.

An ETP system is a totally machine-operated process. Thus, like any other mechanical plants, it requires utility services for installation and proper maintenance. We at Energy Plus are a mechanical utility service provider in India since 2001. We are expert and highly experienced in operating and maintaining water treatment plants, wastewater treatment plant (ETP/STP), softener process and Iron removal techniques. We install and maintain the water treatment plants meeting the norms of State Pollution Control Boards.

4 Dangers Of Using a Faulty Boiler

Faulty boilers are one of the most hazardous things that can happen in any industry. Heating systems that run on wood or fossil fuels, like gas, coal or oil, are at constant risk of emitting carbon monoxide if they are not serviced as often as they need to be. In such cases, boiler overhauling is the need of the hour, considering how dangerous a faulty boiler can be, if not attended to, on time.

Dangers of using a faulty boiler

To be fair, faulty boilers don’t necessarily scream “DANGER”. Some faulty boilers are usually safe and need just a little reset to work properly again. In fact, modern boilers are well-equipped with thermostats and pressure relief valves to prevent any danger.

But, the modern boilers aren’t full-proof, either. They sometimes do show signs that point to the potential danger of using them. Carbon monoxide – also termed the ‘silent killer’ – can be fatal, if there’s a delay. The smell of spent gas and fumes are definite signs of danger brewing. If you can smell such odor, it’s strongly advised that you contact your industrial utility service provider. Also, you should contact them, if there are any visible sooting signs or spillage marks.

Another danger of a faulty boiler is the pilot light consistently going out, or turning into a wavy yellow flame, instead of the usual blue one. Again, that is caused due to an excess of carbon monoxide in the boiler, and it spills the harmful gas inside the room, which is fatal. If you’re unsure of your boiler’s status, but you’re continuously nauseating whenever the boiler is running – buckle up and call your service provider. It’s yet another dangerous sign of your boiler being faulty, and you can even starve of air. Whenever these dangers are brewing, the most logical thing would be to turn off the boiler immediately until help arrives.

Being one of the main mechanical utility service providers in India, Energy Plus provides all kinds of utility services to industrial boilers, be it installation, boiler maintenance, IBR overhauling, and Annual IBR license renewal. Our expertise shines when it comes to those boilers that can’t be found in commercial shops. From installation of IBR Boilers to fabricating industrial chimneys, we treat our jobs with the utmost professionalism and respect, which helps us stay earnest to our clients. For almost two decades now, we’ve set a mark for ourselves, and we aim to better that every day.